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Six Colour Flexographic Printing Machine

(Current Body with 2 station Un-winder & Winder)


Distributed Control Panel 

CI type Jumbo-Gear system

Universally reversible for both side printing

Servo-controlled speed and tension controls

Compact and Sturdy design and construction

    The basic design is made from the point of view of machine-operator and is user friendly.  The air circulation through silent blowers makes the efficiency of the print drying faster and with less pressure on the substrate and reduced noise, and electrical power.

    CI type Jumbo- Gear- System assures precise and accurate colour registration and smooth operations. The gear system is trouble free and very durable. Because of the the gear system mechanical efficiency is greatly increased, less power consumption is assured and high production is assured.

    Each printing unit is adequately lighted up to enable the easy setup, and observation of the progress of the production. Stereo roller system is smoothly and perfectly designed to enable quick and easy change of stereo rollers and fixing of stereos on the machine.

    The built-in distributed control panels are extremely comfortable for the operators. Almost all the basic operations on run-time can be done from any of the panel. The operator can on/ off any drive like winding drive, main-drive, etc., increase/decrease the winding torque, speed of main-drive etc., from any control panel. Special push button is provided with every control panel to advance the main drive so as to adjust and fix stereos easily. The electrical equipment like dimmer state, rectifiers etc. are isolated from machine and are enclosed in separate cabin placed suitably away from operation side. Necessary pilot lamps are provided so that the status of the machine and switches can be ascertained at any point of time.




General specifications

Web Feeding System

Shaft unwinding system with felt-clutch for break

2Units

Web winding System

Shaft winding system with Torque Motor

2 Units

Drying System

By heaters and blowers mounted on back side and top of printing unit with ducts to distribute on both side

6 systems

Required floor length

6 Meters for convenient operation

 

Machine Height

3 Meters

 

Machine Width

Depends on the various web width of the machine

 

 

 

 

 

Electrical specifications of the available sizes

All drive motors are three-phase AC motors with Variable Frequency Dive

Web Width

Drive motors

Winder Motor

Heating Load

Synchronous Motors 25 W

Lights

50 CM

2 HP

0.5 HP Torque Motor two Nos.

1.5 KW 6 Nos.

6 Nos

200 W

60 CM

3 HP

0.5 HP Torque Motor two Nos

1.5 KW 6 Nos

6 Nos

200 W

75 CM

3 HP

0.5 HP Torque Motor two Nos

2 KW 6 Nos

6 Nos

200 W

100 CM

5 HP

1 HP Torque Motor two Nos

3 KW 6 Nos

6 Nos

400 W

 

 

 

 

 

Optional Attachments :        

1.        Web Tension Controller :    Micro processor controlled Web Tension Controller  is typical attachment for accurate maintenance  of print registration. Irrespective of the the feed roll size the tension of the web will be maintained uniformly through out printing session using electronic tension sensors. Micro computer based electronic system assure the accuracy of the operation. 

2.        Web Aligner :    The attachment can be mounted at the feed section and/or at the winding section. If attached at the feed section, it will assure the alignment of the feed rolls even if the feed roll is slipped or is not properly wound for use in printing machines. One edge of the feed film is sensed by air sensors (pneumatically) or by electronic light sensors and the feed roll is aligned and adjusted to the main web line. If it is fitted to the winding section, it will assure the perfect wound rolls in the out put, even if the feed rolls are defective in winding, or if some operational mistake occurred so that it may vitiates the  proper winding. It will help the subsequent use of the printed rolls in automatic packing machines.

3.        Additional Feed-System and Wind-System :    Additional Feed-System and Wind-System help to print more than one roll of substrate simultaneously. It will help to increase the production considerably.

4.        Tube Gusseting Attachment :    While the printing process is going on the printed tubing can be universally gusseted (to fold both sides to inside). This will help to save power as well as labour for doing the same afterwards.

5.        Bottom sealed bag maker : Can be attached to the printing machine to convert the printed plastic heat-seal able tubes into pouches. Will help to save power as well as labour for doing the same afterwards.

6.        Additional Stereo Rollers :    Additional Stereo Rollers are available for any standard size or custom size.